Permanent
Spray Drying Tower Specialist
AVI Limited
Unknown, Gauteng
unknown
About this role
Employer: AVI Limited
Are you ready to be part of a dynamic team at one of South Africa’s leading FMCG companies? At National Brands Limited (NBL), a subsidiary of AVI Limited, we proudly produce some of South Africa’s favourite coffee and creamer brands like *Frisco*, *Koffiehuis*, *Hug in A Mug*, *House of Coffees*, and *Ellis Brown*. Working at our Coffee & Creamer Factory in Isando, you’ll contribute to creating high-quality products in a fast-paced environment while being part of a results-driven team. We celebrate collaboration, innovation, and accountability, ensuring every team member plays a vital role in our success.
Why Join National Brands Limited (NBL)?
* Make an Impact: Contribute to producing South Africa’s favourite coffee and creamer brands, influencing daily life.
* Innovative Growth: Be part of a forward-thinking environment that encourages product and process improvement.
* Career Development: Access a range of roles and growth opportunities at one of NBL’s 5 world-class facilities.
* Collaborative Culture: Work in a supportive, team-driven environment where your contributions matter.
Shape the Future with Us! A rewarding opportunity awaits a skilled Vacancy Name at NBL Isando Biscuits in Kempton Park, Gauteng. Your role will be to identify, actively participate in systematic plant problem solving, optimisation and continuous improvements.
Reporting Structure:
* Reports to: Technical Manager
Key Areas of Impact:
Efficient Monitoring, Control and Management of drier
* Monitor all process plants through in-touch scada system to ensure process parameters are adhered to and provide technical support to the processing.
* Support spray drying operations & personnel with expertise in areas of process control and automation
* Network with current and new technical partners to obtain assistance where necessary in finding solutions to process automation problems
* Keep abreast of process control trends and assist the plant with migration to new control systems.
* Ensure management reports are functional and the plant derives value from these.
Continuous Improvement and Process Development
* Conduct literature surveys on process
* Produce process instructions
* Develop product and process assessment methods
* Update/create process specification sheets & PID’s
* Conduct mass and heat balance studies
* Lead the trials that result in novel spray drying methods of coffee and creamer e.g. Lecithination etc.
* Liaise with External suppliers like GEA on new developments in coffee and creamer spray drying and transfer learning in house.
* Improve driers performance, energy consumption and yields through the latest advanced process control methods offered by GEA and plant automation institutions (Rockwell etc).
* Reduce rework associated with plant start-ups and shutdowns
* Analyse and interpret scada process data and guide the plants within identified areas for improvement
Manufacturing Support and process optimisation
* Actively support manufacturing in troubleshooting and process optimization in all the towers.
* Participate in validation and verification of processes and operating procedures
* Monitor all process plants through in-touch scada system to ensure process parameters are adhered to and provide technical support to the processing team.
* Analyse and interpret scada process data and guide the plants within identified areas for improvement
* Ensure plant CIPs adhere to Best CIP Practices in terms of chemical strengths, fluid velocities, temperatures, cycle times and equipment drying times
* Document and publish all critical parameters in spray driers. Train relevant operators on these.
* Update Standard Operating Procedures in all spray driers of plant and train where appropriate
* Ensure startups and shutdown procedures are documented with associated checklists.
Quality, Health and Safety Management Systems
* Participate in customer complaints and investigations on product issues
* Participate in GMP and HACCP initiatives
* Maintain GMP in workplace
* Participate in SHE initiatives
What It Takes to Succeed:
Experience that set you up for success:
* Min 2 years working in production or Maintenance responsible for spray drying process.
* Knowledge of SCADA/Wonderware is a must
* Be proficient in the operation of all processing and spray drying equipment
* Strong evidence of problem solving and continuous improvement
Qualifications & Certifications that will contribute to your success:
* Minimum - Degree in Mechanical or Process Engineering
* Ideal - BSc Honours in Engineering
Take the Next Step with NBL
Join a leader in FMCG with a proud history and exciting future. If you're passionate about quality, innovation, and teamwork, NBL offers a rewarding career.