Permanent
Injection Moulding Production and Maintenance Manager
Ntice Search
Cape Town, Western Cape
unknown
About this role
Employer: Ntice Search
Location: Northern Suburbs
Industry: Plastics Manufacturing
Relocation Assistance: Yes
Reporting to: Managing Director
A well-established plastics manufacturer is seeking a hands-on Production & Maintenance Manager to take full ownership of factory performance across injection moulding, recycling, and assembly.
This is a high-accountability role responsible for delivering OTIF production, driving cycle efficiencies, and ensuring machine and utility reliability, while maintaining strict cost and operational discipline.
Ideal Profile
+ 8-12 years' experience in injection moulding or high-volume manufacturing
+ 5+ years in a senior production and/or maintenance leadership role
+ Strong technical understanding of:
- Injection moulding machines & processes
- Tooling / moulds
- Plant utilities (air, cooling, power)
+ Proven ability to manage cost-focused, performance-driven operations
+ Trade qualification (Millwright / Mechanical / Electrical) advantageous
Core Mandate
+ Deliver fully completed, dispatch-ready production output (not fragmented WIP)
+ Drive cycle efficiency, machine utilisation, and throughput
+ Own maintenance reliability across machines, moulds, and utilities
+ Embed disciplined preventive maintenance and breakdown management
+ Control labour productivity, scrap, and operational costs
+ Lead from the floor, ensuring execution, accountability, and stability
Key Focus Areas
+ Production Execution: Align moulding, recycling, and assembly to achieve OTIF delivery
+ Process Efficiency: Maintain standard cycle times and minimise start-up losses
+ Reliability: Maximise uptime across machines, auxiliaries, and critical utilities
+ Maintenance Discipline: Drive structured PM and eliminate repeat breakdowns
+ Cost Control: Reduce scrap, rework, and non-value-adding activity
+ Leadership: Build a high-performance, accountable shopfloor culture. Manage 30 - 40 staff & grow team accordingly.
Success Metrics
+ Output vs Plan & OTIF
+ Machine Utilisation & Cycle Efficiency
+ MTBF / MTTR
+ Preventive Maintenance Compliance
+ Scrap (% of Sales)
+ Labour Productivity
+ Maintenance Spend vs Budget
+ Utility Downtime
Person Profile
+ Hands-on, factory-floor driven leader
+ Strong bias for execution, discipline, and accountability
+ Able to balance production pressure with technical integrity
+ Driven by output, efficiency, and continuous improvement